How to Properly Store and Handle Blocks

You can properly store and handle blocks by stacking them securely on level ground, keeping them stable and easy to access. Placing pallets on firm, dry surfaces prevents sinking or shifting, reducing the risk of breakage. An expert residential bricklayer knows that covering stored blocks with breathable tarps shields them from excess moisture while allowing ventilation.

This blog explains stacking techniques for stability, highlights how damp conditions weaken materials, and outlines best practices for moving blocks safely.

Here are the correct ways to stack blocks on site:

• Use a Level Base: Uneven ground causes stacks to tilt, increasing the risk of collapse. A solid foundation keeps blocks stable and prevents unnecessary shifting.
• Stack in a Running Bond: Offsetting each layer strengthens the stack and reduces toppling. This method keeps weight evenly distributed, making retrieval safer.
• Limit Stack Height: Piling too high weakens stability and makes handling difficult. Keeping stacks at a manageable height prevents accidents and damage.
• Keep Gaps for Airflow: Allowing ventilation stops moisture build-up and reduces the risk of weakened materials. Stacks should have slight spacing to maintain dryness.
• Position Close to Work Areas: Placing materials within reach reduces excessive handling and speeds up progress. Efficient positioning also minimises unnecessary transport.

Read about the importance of expansion joints in blockwork by checking out our blog here.

Moisture exposure affects blocks by weakening their structural integrity and increasing the risk of deterioration. Excess water absorption leads to expansion, causing cracks that compromise strength. Over time, repeated exposure reduces durability, making materials prone to crumbling.

Stored blocks must stay dry to prevent issues with adhesion and stability. Damp surfaces hinder proper bonding, which affects mortar strength and overall performance. Keeping materials covered with breathable sheeting helps protect them while allowing ventilation.

Waterlogged blocks become heavier and harder to handle, slowing down work on site. Saturated materials are also more difficult to cut cleanly, affecting precision. Storing them off the ground and under shelter minimises these problems.

Want to learn about reinforcement in block constructions? Read our blog today.

You can transport blocks without damage by securing them on stable pallets or in purpose-built cages. Loose stacking leads to shifting during transit, increasing the chance of breakage. Using straps or shrink wrap keeps loads firm and prevents unnecessary movement.

Lifting equipment suited to the job makes handling safer and reduces impact. Forklifts or cranes should lift evenly to avoid tilting or sudden drops. Manual handling requires care, with blocks carried close to the body to maintain control.

Loading and unloading must happen on level ground to prevent stacks from toppling. Placing materials gently instead of dropping them reduces chips and cracks. Checking for damage before use helps prevent weak materials from compromising work.